PRODUCTS

DongGuan TongToo Aluminum Products Co., Ltd. is a company specializing in aluminum alloy CNC precision machining, injection molding, mold development, and metal parts manufacturing. It has obtained ISO 9001 international certification and strictly implements the 6S management system. With the introduction of German imported equipment, its products are exported to more than 20 countries including Europe, America, and Southeast Asia, with an average annual delivery volume of more than 5 million pieces. With exquisite craftsmanship, fast response, and full-process quality inspection as the core, we provide customized ODM/OEM solutions for global customers and strive to become a trusted strategic partner in the field of international industrial manufacturing.

1.Product Introduction 

CNC custom-processed aluminum alloy car/aircraft pedals are lightweight, high-strength components designed to meet the needs of vehicles and aviation equipment for high-performance pedals. The use of aerospace-grade aluminum alloy materials combined with CNC precision processing technology ensures that the pedals have excellent load-bearing capacity, fatigue resistance and environmental adaptability, while greatly reducing the overall weight. The products are widely used in passenger cars, commercial vehicles, special vehicles, commercial airliners, helicopters and drones.

2.Product Parameter 

3.Product Feature And Application 

Lightweight design: The density of aluminum alloy is only 1/3 of that of steel, which significantly reduces the energy consumption of vehicles/aircrafts and improves endurance and handling performance.

High strength and durability: 7075-T6, 6061-T6 and other high-strength aluminum alloys are selected, with a tensile strength of more than 500MPa and durable.

Precision machining: CNC machining achieves high-precision molding of complex curved surfaces, anti-slip patterns, and installation holes (tolerance ±0.02mm).

Environmental adaptability: Through surface treatments such as anodizing and hard oxidation, it is corrosion-resistant and wear-resistant, and can adapt to extreme environments such as high and low temperatures, salt spray, and humidity.

Application scenarios 

Automotive industry: racing pedals, SUV off-road vehicle pedals, new energy vehicle electronic control pedals

Aviation field: commercial passenger aircraft boarding pedals, helicopter door pedals, drone landing gear

Special vehicles: engineering machinery operating platform pedals, military armored vehicle anti-slip pedals

4.Product Details 

Structural design: integrated molding, no welding seams, to avoid stress concentration risks.

Optimize the rib layout to improve the pedal's bending strength and impact resistance.

Functional details: Customized anti-slip patterns (diamond pattern, wave pattern, granular pattern) to enhance pedaling friction.

Precise installation holes, adapted to the original car/original machine bolt hole spacing, no secondary processing required.

Performance parameters:

Load-bearing capacity: static load ≥ 200kg (car), dynamic fatigue test ≥ 500,000 times.

Temperature range: -50℃-150℃ (aircraft-grade coating can reach 300℃).

5.Product Qualification 

Raw material traceability: Material certification is provided for each batch of aluminum.

Final inspection items: Secondary dimension measurement full-size inspection.

Salt spray test (aviation parts ≥ 1000 hours without corrosion).

Ensure compliance with ISO 9001 standards.

Surface treatment: Meet RoHS pollution-free standards.

6.Delivery, Shipping And Serving 

Packaging solution: Pearl cotton + bubble film + waterproof wooden box.

7.FAQ

What is the processing accuracy of the pedal?

We use a 4-axis CNC machining center to ensure high-precision processing of the pedals:

Automobile pedals: ±0.05mm.

Aviation pedals: ±0.02mm (meeting the stringent requirements of aviation level).

Can the anti-slip texture be customized?

Yes, we support a variety of anti-slip texture customization, including:

Common textures: diamond texture, wave texture, granular texture.

Customized design: Design exclusive anti-slip patterns according to customer needs.

Processing method: CNC engraving or laser laser engraving to ensure clear and durable textures.

What are the surface treatment options?

We provide a variety of surface treatment solutions to meet the needs of different environments:

Anodizing: Enhance wear resistance, optional black, silver, gold and other colors.

Hard oxidation: Surface hardness reaches HV 400+, suitable for aviation pedals.

Sandblasting/polishing: Improve the appearance texture and eliminate processing marks.

Conductive oxidation: Suitable for scenarios requiring electromagnetic shielding.

Is design optimization supported?

Yes, we provide free design optimization services:

Drawing review: The engineering team reviews the design feasibility and makes optimization suggestions.

Structural optimization: Reduce weight, increase strength, and reduce processing costs.

Function optimization: Improve the anti-slip texture, installation holes and other details.

Company Introduction

Our 5000㎡ workshop is equipped with hundreds of production equipment, including German Hammer five-axis CNC machining center (machining accuracy up to 0.002 MM), turning and milling composite CNC lathe, CNC lathe, milling machine, lathe, grinder, etc.; as well as more than a dozen various inspection equipment (including German Cai's three-dimensional, with inspection accuracy up to 0.001MM), and the machining capacity has reached the international advanced level. The Tengtu team has the most professional mold design and CNC machining knowledge. We will work closely with you during the prototyping, production, assembly, inspection, packaging and final delivery process to exceed your expectations.

Our team uses CNC machining to manufacture high-performance parts that support industries such as aerospace, automotive, military, medical, machinery, electronics, and communications. We are committed to innovation and manufacture and assemble important components with excellent precision, strict tolerances and high-quality materials. Over the past 11 years, Tengtu has established a high reputation for efficiency, quality, reliability and on-time delivery.