Automotive Aluminum Alloy Door Lock Components
The automotive aluminum alloy door lock components are specially designed for the lightweight and high safety of modern automobiles. They are made of high-strength aluminum alloy and processed by precision CNC technology to create high-precision and fatigue-resistant core lock body components.
Product Description
Product Introduction
The automotive aluminum alloy door lock components are specially designed for the lightweight and high safety of modern automobiles. They are made of high-strength aluminum alloy and processed by precision CNC technology to create high-precision and fatigue-resistant core lock body components. Covering key components such as door lock housings, ratchets, plates, and transmission rods, it is compatible with fuel vehicles, new energy vehicles, and special vehicles, meeting the requirements of automotive-grade strength, weather resistance, and functional integration, and providing reliable solutions for door systems.
Product Parameter
Product Name: Automotive Aluminum Alloy Door Lock components
The product material is 6061-T6/7075 aviation aluminum
Product specifications support non-standard customization
The product processing method is CNC precision processing
Surface treatment: anodizing or electrophoretic coating
Product Feature And Application
Lightweight and high-strength structure
It adopts 7075/6061-T6 aviation aluminum material, with a tensile strength of ≥550MPa. Its weight is 35%-45% lower than that of traditional zinc alloy, reducing the energy consumption of the car door.
Precision CNC process
Four-axis and five-axis CNC machining ensures that the accuracy of key mating surfaces is ±0.02mm, guaranteeing smooth meshing between the lock tongue and the lock buckle and eliminating the risk of jamming.
Extra-long durability
It has passed the 200,000-cycle opening and closing life test, with a dynamic load of ≥1500N and a wear-resistant coating hardness HV of ≥600.
Adaptability to harsh environments
Micro-arc oxidation/hard anodizing treatment, salt spray resistance ≥2000 hours (GB/T 10125), operating temperature -50℃ to +120℃.
Intelligent function integration
Supports modular design such as motor installation positions for electric door locks, keyless entry into sensor slots, and anti-pinch hand safety mechanisms.
Application scenarios
Passenger vehicles: Electric door lock systems for sedans/SUVs, hidden door handle lock bodies.
Commercial vehicles: High-load door locks for heavy-duty trucks, low-temperature special lock cores for refrigerated trucks.
New energy vehicles: Electronic child lock, automatic locking mechanism for charging ports.
Special vehicles: Bulletproof vehicle door locks, military vehicle shock-resistant lock bodies.
High-end models: Frameless door invisible locks, intelligent welcome lighting integrated components.
Product Details
Materials and Craftsmanship
Base material
7075-T6: Ultra-high strength, suitable for high-force components such as lock tongues and transmission rods.
6061-T651: High toughness, used for lock shells, brackets and other structural components.
Processing technology
Four-axis and five-axis CNC precision machining: micron-level tolerance control, one-time forming of complex inner cavities.
Composite process: Die-casting base +CNC fine finishing, achieving a balance between cost and performance.
Surface treatment
Micro-arc oxidation: Ceramicized surface layer, insulating and arc-resistant, hardness HV 800-1000.
Product Qualification
Raw material traceability: Material certificates are provided for each batch of aluminum materials.
Final inspection item: Two-dimensional measurement and full-size inspection.
Ensure compliance with ISO 9001 standards.
Surface treatment: Complies with RoHS pollution-free standards.
Deliver,Shipping And Serving
Shockproof packaging: EPE pearl cotton + cardboard box/wooden box, scratch-resistant and anti-static.
Marking specifications: Product number, material, and batch information for marking.
Global logistics: Supports sea and air freight, and offers various trade terms such as DDP and FOB.
FAQ
Q1: Can the components of aluminum alloy door locks meet the anti-theft safety requirements?
A: Made of 7075-T6 material and featuring an anti-prying structure design, the lock tongue has a shear strength of ≥800MPa, complies with UL 437 anti-theft certification, and can be integrated with an electronic anti-theft chip slot.
Q2: Can a damp environment cause the lock body to get stuck?
A: The micro-arc oxide layer isolates water and oxygen penetration. Combined with the self-lubricating bearing design, it has passed the 85℃/85%RH damp heat test for 2000 hours without any abnormalities.
Q3: Is the cost of CNC machining much higher than that of die-casting?
A: For small-batch orders (< 1000 pieces), CNC is more cost-effective (no mold fee). For large quantities, the die-casting +CNC composite process can be selected, reducing the unit cost by 40%.
Q4: Can it be compatible with the original vehicle lock core and the electronic control system?
A: Support customizing key tooth shape codes and motor-driven racks according to the original vehicle interface to ensure signal matching with the BCM (Body Control Module).
Q5: Is surface color customization available?
A: Supports anodic oxidation coloring (black/gray/gold), sandblasting matte and other treatments, with a color difference ΔE≤1.0 (conforming to the GSB international color card).
Q6: What is the minimum order quantity (MOQ)?
A: CNC process requires a minimum order of 1 piece, and die-casting process MOQ requires 1,000 pieces. We support mixed model production to reduce inventory pressure.