PRODUCTS

Product Introduction

The aluminum alloy high-voltage line support is a high-strength and lightweight support specially designed for new energy vehicles, industrial equipment and high-voltage power systems. It adopts advanced aluminum alloy processing technology to ensure excellent mechanical properties and long-term reliability, meeting the installation and load requirements in harsh environments.

Product Parameter

Product Name: Aluminum Alloy High-Voltage Line Bracket

The product material includes ADC12 die-cast aluminum alloy, 6063 aluminum alloy, etc

Product specifications support non-standard customization

Product processing methods: Mold design + precision die-casting molding /CNC precision processing

Surface treatment: anodizing, powder coating, electrophoresis, etc. (optional)

Product Feature And Application

Base material selection

6063-T5 aviation aluminum: Tensile strength ≥ 310 MPa, yield strength ≥ 276 MPa, featuring both high strength and lightweight characteristics (density 2.7g/cm³).

ADC12 die-cast aluminum: Suitable for one-piece molding of complex structures, with excellent fluidity and high cost-effectiveness.

Processing technology

Precision die casting: High-pressure casting technology enables the formation of thin walls (minimum 1.5mm) and complex cavities, reducing the need for welding.

CNC precision machining: Three-axis and four-axis CNC machine tools are used to process key assembly surfaces, with an accuracy of ±0.05mm and a surface roughness Ra≤1.6μm.

Composite process

Die-casting blanks + local CNC fine finishing, balancing efficiency and precision requirements.

Surface treatment

Hard anodizing: Film thickness 15-25μm, hardness HV≥400, wear-resistant and corrosion-resistant.

Conductive oxidation: Suitable for scenarios requiring electromagnetic shielding (resistivity ≤0.1Ω·cm).

Powder coating: RAL standard colors are available, resistant to ultraviolet aging, and suitable for outdoor environments.

Anti-vibration design

The built-in damping structure or rubber bushing installation position reduces the risk of resonance

Application scenarios

New energy vehicles: Battery pack high-voltage wiring harness fixation, motor controller bracket.

Charging infrastructure: Internal cable support for DC fast charging piles.

Industrial power: Photovoltaic inverters, high-voltage connectors for energy storage systems.

Rail transit: Cable fixation for locomotive traction systems.

Special equipment: Robot cable management, AGV power supply module.

Product Details

Precision die-casting /CNC machining, with tolerance control of ±0.1mm, ensures seamless assembly with the core components of the compressor.

Built-in heat dissipation fins or liquid cooling channels are designed to optimize heat exchange efficiency.

Product Qualification

Raw material traceability: Material certificates are provided for each batch of aluminum materials.

Final inspection item: Two-dimensional measurement and full-size inspection.

Ensure compliance with ISO 9001 standards.

Surface treatment: Complies with RoHS pollution-free standards.

Deliver,Shipping And Serving

Shockproof packaging: EPE pearl cotton + cardboard box/wooden box, scratch-resistant and anti-static.

Marking specifications: Product number, material, and batch information for marking.

Global logistics: Supports sea and air freight, and offers various trade terms such as DDP and FOB.

FAQ

Q1: What advantages do aluminum alloy high-voltage line supports have over traditional steel supports?

A: Lightweight: Its density is only one-third that of steel, reducing weight by 50% to 60% and lowering equipment energy consumption.

Corrosion resistance: Anodic oxidation/coating treatment can resist salt spray, acids and alkalis, and the service life is increased by 3 to 5 times.

High precision: CNC machining tolerance ±0.05mm to ensure installation compatibility.

Heat dissipation performance: Aluminum alloy has a high thermal conductivity (160W/m·K), reducing the risk of cable temperature rise.

Q2: Which processing techniques are supported? How to choose between die-casting and CNC?

A: Die-casting process: Suitable for complex structures, large quantities (≥ 5,000 pieces), low cost and fast delivery.

CNC process: Suitable for small-batch and high-precision requirements, no mold opening required, and flexible iteration.

Composite process: Die-casting blank +CNC precision machining, balancing efficiency and precision of key surfaces.

Suggestion: After providing the drawings or requirements, we will recommend the optimal process solution.

Q3: What are the surface treatment options? How to enhance the anti-corrosion ability?

A: Hard anodizing: Wear-resistant, insulating, and corrosion-resistant (1000h salt spray), suitable for new energy vehicles and outdoor equipment

Conductive oxidation: Resistivity ≤0.1Q·cm, suitable for shielding electromagnetic interference in precision instruments and communication equipment

Powder coating: Color options available, UV resistant, beautiful and durable, suitable for commercial equipment and industrial appearance parts, with a maximum warranty of 10 years.

Q4: How long is the sample cycle and mass production delivery time?

A: Sample: 5-7 days for CNC process, 10-15 days for die-casting process (including mold opening).

Mass production

Die-cast parts: The first batch of goods will be delivered within 3 to 5 days after the mold is completed.

CNC parts: Delivery will be completed within 7 days after order confirmation.

Q5: Is there a minimum order quantity (MOQ) requirement?

A: CNC machining: No MOQ, minimum order of 1 piece.

Die casting production: 500 pieces of MOQ (share the mold cost).

Note: For small-batch orders, CNC technology can be selected, and the cost is controllable.