PRODUCTS

DongGuan TongToo Aluminum Products Co., Ltd. is a company specializing in aluminum alloy CNC precision machining, injection molding, mold development, and metal parts manufacturing. It has obtained ISO 9001 international certification and strictly implements the 6S management system. With the introduction of German imported equipment, its products are exported to more than 20 countries including Europe, America, and Southeast Asia, with an average annual delivery volume of more than 5 million pieces. With exquisite craftsmanship, fast response, and full-process quality inspection as the core, we provide customized ODM/OEM solutions for global customers and strive to become a trusted strategic partner in the field of international industrial manufacturing.

Product Introduction

This product is an aluminum alloy shell designed for street light controllers. It is manufactured using industry-leading die extrusion molding + high-precision CNC processing technology. It combines the lightweight, high-strength and corrosion-resistant characteristics of aluminum alloy materials to ensure long-term stable operation of the product in complex outdoor environments. The internal structure of the shell is precisely designed to adapt to a variety of controller modules and is widely used in smart cities, road lighting and industrial fields.

Product Parameter

Product Name Aluminum Alloy Street Light Controller Shell

Product Material 6063

Processing Technology: Die Opening/Extrusion Molding/CNC Precision Machining

Surface Treatment: Anodizing/Sandblasting/Powder Spraying and Other Surface Treatments

Product Features: Modular structure, supports personalized opening, size, LOGO customization

Product Feature And Application

Core Technology:

Precision mold design: Customize the mold based on the functional requirements of the street light controller to achieve integrated extrusion molding of the complex cavity structure to ensure maximum utilization of the internal space.

Extrusion molding process: Use 6063 aluminum alloy bars to form the basic profile through high-temperature extrusion to ensure the overall strength and size consistency of the shell.

High-precision CNC machining: Based on the extruded profile, five-axis CNC equipment is used for secondary finishing such as drilling, milling, and threading, with a tolerance control of ±0.05mm, meeting the precise matching requirements of controller installation.

Application scenarios:

Smart city lighting: protective housing for smart street light controllers in public areas such as roads, tunnels, and squares.

Industrial equipment matching: protective housing for controllers of factory lighting and outdoor monitoring equipment.

New energy field: housing for control units of solar street lights and wind-solar hybrid systems.

Product Details

By integrating aluminum alloy extrusion molding technology with high-precision CNC machining capabilities, this product provides a cost-effective and long-life controller housing solution for the smart lighting industry, helping customers improve equipment reliability and reduce operation and maintenance costs.

Product Qualification

Environmental certification:

RoHS certification (lead-free, cadmium-free and other hazardous substances)

REACH (EU chemical safety standards)

Quality management system:

ISO 9001:2016/ISO 9001:2015 (production process quality control)

Deliver, Shipping And Serving

Professional ODM & OEM manufacturer, with more than 20 years of precision machining experience, based on customer needs, providing a full range of customized services.

FAQ

Q1: Why choose to open the mold first and then CNC processing?

A1: The extrusion process can quickly form aluminum alloy profiles with complex cross-sections and reduce raw material loss; CNC secondary processing accurately handles details such as mounting holes and interfaces, taking into account efficiency and precision.

Q2: What is the mold development cycle and cost?

A2: The mold development cycle is about 15-20 days, and the cost fluctuates according to the complexity of the profile. Long-term cooperative customers can share mold resources to reduce unit costs.

Q3: How to verify the heat dissipation performance of the shell?

A3: Through thermal simulation and optimization of the structure, combined with actual temperature rise testing, ensure that the heat dissipation efficiency meets the working requirements of the controller.

Q4: Does it support small batch customization?

A4: Yes! Provide full-process services from mold design to CNC processing, with a minimum order quantity as low as 100 pieces

Q5: What are the optional surface treatment options?

A5: Standard anodizing (black/silver/gray, etc., color can be customized), optional sandblasting, electrophoretic coating or powder spraying to meet the appearance requirements of different scenarios.

Company Introduction

Our 5000㎡ workshop is equipped with hundreds of production equipment, including German Hammer five-axis CNC machining center (machining accuracy up to 0.002 MM), turning and milling composite CNC lathe, CNC lathe, milling machine, lathe, grinder, etc.; as well as more than a dozen various inspection equipment (including German Cai's three-dimensional, with inspection accuracy up to 0.001MM), and the machining capacity has reached the international advanced level. The Tengtu team has the most professional mold design and CNC machining knowledge. We will work closely with you during the prototyping, production, assembly, inspection, packaging and final delivery process to exceed your expectations.

Our team uses CNC machining to manufacture high-performance parts that support industries such as aerospace, automotive, military, medical, machinery, electronics, and communications. We are committed to innovation and manufacture and assemble important components with excellent precision, strict tolerances and high-quality materials. Over the past 11 years, Tengtu has established a high reputation for efficiency, quality, reliability and on-time delivery.