PRODUCTS

DongGuan TongToo Aluminum Products Co., Ltd. is a company specializing in aluminum alloy CNC precision machining, injection molding, mold development, and metal parts manufacturing. It has obtained ISO 9001 international certification and strictly implements the 6S management system. With the introduction of German imported equipment, its products are exported to more than 20 countries including Europe, America, and Southeast Asia, with an average annual delivery volume of more than 5 million pieces. With exquisite craftsmanship, fast response, and full-process quality inspection as the core, we provide customized ODM/OEM solutions for global customers and strive to become a trusted strategic partner in the field of international industrial manufacturing.

Product Introduction

This product is a professional customized aluminum alloy emergency light housing, which adopts mold extrusion molding + high-precision CNC processing technology, combined with the high strength, lightweight and corrosion resistance of 6063/6061-T6 aluminum alloy materials, specially designed for fire emergency, industrial safety and other scenes, meeting the requirements of IP65 and above protection level, and ensuring the reliability and durability of emergency lighting equipment in extreme environments.

Product Parameter

Product Name Aluminum Alloy Emergency Light Housing

Product Material 6063

Processing Technology: Mold Opening/Extrusion Molding/CNC Precision Machining

Surface Treatment: Anodizing/Brushing and other surface treatments

Product Features: Modular structure, support personalized opening, size, LOGO customization

Product Feature And Application

Precision mold design: Customized molds based on the functional requirements of street light controllers to achieve integrated extrusion molding of complex cavity structures to ensure maximum utilization of internal space.

Extrusion molding process: 6063 aluminum alloy bars are used to form basic profiles through high-temperature extrusion to ensure the overall strength and size consistency of the housing.

CNC precision machining: CNC machine tools are used for secondary machining such as hole milling, thread tapping, and heat sink cutting, with a tolerance accuracy of ±0.03mm to improve assembly tightness.

Surface treatment process: brushed anodizing to enhance wear resistance and corrosion resistance; support sandblasting, electrophoresis or powder spraying to meet diverse appearance requirements.

Application scenarios:

Fire emergency system: protective housing for building fire passages and safety exit indicator lights.

Industrial safety lighting: explosion-proof emergency light housings in dangerous areas such as petrochemicals and mine tunnels.

Public facilities: subway stations, underground parking lots, and shopping malls. Emergency lighting equipment housings.

Outdoor disaster prevention: waterproof emergency light housings for flood control and earthquake relief equipment.

Product Details

Deep customization: supports full parametric design of size, structure, and hole position, and adapts to the specifications of emergency lights of different brands.

High strength and lightweight: The density of aluminum alloy is only 1/3 of that of steel, and the weight is reduced by 50%, which is easy to install and maintain.

Extreme environment resistance: -40℃~120℃ wide temperature range tolerance, salt spray corrosion resistance, suitable for harsh scenes such as coastal areas and chemical plants.

Quick response delivery: From drawing confirmation to mass production, small batch delivery is completed within 15 days, and emergency order expedited service is supported.

Product Qualification 

Environmental certification:

RoHS certification (lead-free, cadmium-free and other hazardous substances)

REACH (EU Chemical Safety Standard)

Quality Management System:

ISO 9001:2016/ISO 9001:2015 (Production Process Quality Control)

Deliver, Shipping And Serving

Professional ODM&OEM manufacturer, with more than 20 years of precision processing experience, customer-oriented, providing a full range of customized services.

FAQ

Q1: What is the design process of customized shells?

A1: Provide drawings or requirements → 3D modeling and simulation testing → mold development/CNC programming → sample production → mass production delivery, full technical support.

Q2: Does it support small batch trial production? What is the minimum order quantity?

A2: Support! The minimum order quantity is 50 pieces, and 3-5 sets of sample trial installation verification are provided to ensure the adaptability before mass production.

Q3: How is the protective performance of the shell guaranteed?

A3: Through CNC precision machining of sealing grooves, silicone ring pressing process and IP level testing (such as water spraying and dustproof experiments), it is ensured to meet the standards.

Q4: What factors affect the processing cycle and price?

A4: The main factors include mold complexity, CNC processing time, surface treatment process and order quantity. The larger the batch, the lower the unit cost.

Q5: Does it provide environmental certification?

A5: Support environmental standards such as RoHS and REACH, materials are traceable, and test reports are provided.

Company Introduction

Our 5000㎡ workshop is equipped with hundreds of production equipment, including German Hammer five-axis CNC machining center (machining accuracy up to 0.002 MM), turning and milling composite CNC lathe, CNC lathe, milling machine, lathe, grinder, etc.; as well as more than a dozen various inspection equipment (including German Cai's three-dimensional, with inspection accuracy up to 0.001MM), and the machining capacity has reached the international advanced level. The Tengtu team has the most professional mold design and CNC machining knowledge. We will work closely with you during the prototyping, production, assembly, inspection, packaging and final delivery process to exceed your expectations.

Our team uses CNC machining to manufacture high-performance parts that support industries such as aerospace, automotive, military, medical, machinery, electronics, and communications. We are committed to innovation and manufacture and assemble important components with excellent precision, strict tolerances and high-quality materials. Over the past 11 years, Tengtu has established a high reputation for efficiency, quality, reliability and on-time delivery.