Aluminum Alloy Set-Top Box Shell
Customized aluminum alloy set-top box shell - lightweight design, high-precision process, all-round protection
Product Description
DongGuan TongToo Aluminum Products Co., Ltd. is a company specializing in aluminum alloy CNC precision machining, injection molding, mold development, and metal parts manufacturing. It has obtained ISO 9001 international certification and strictly implements the 6S management system. With the introduction of German imported equipment, its products are exported to more than 20 countries including Europe, America, and Southeast Asia, with an average annual delivery volume of more than 5 million pieces. With exquisite craftsmanship, fast response, and full-process quality inspection as the core, we provide customized ODM/OEM solutions for global customers and strive to become a trusted strategic partner in the field of international industrial manufacturing.
1.Product Introduction
Customized aluminum alloy set-top box shell - lightweight design, high-precision process, all-round protection
2.Product Paramete
Product Name | Aluminum Alloy Set-Top Box Shell |
Product material | 6063-T5 / 6061-T6 |
Processing technology | CNC precision processing/laser cutting/bending/mold development, etc. |
Surface treatment | anodizing (black/silver and other colors can be customized), sandblasting |
3.Product Feature And Application
Sturdy and durable: The aluminum alloy material is sturdy and durable, effectively protecting the internal components of the modem. The surface hardness is above HV120, scratch-resistant and wear-resistant.
Excellent heat dissipation performance: Aluminum alloy has good thermal conductivity, which helps the modem to dissipate heat and improve its stability and service life.
Electromagnetic shielding: The aluminum alloy shell can effectively shield electromagnetic interference and ensure the stability of signal transmission.
Beautiful and fashionable: Support LOGO laser engraving, personalized color matching, texture customization, a variety of colors and surface treatments are available to enhance the appearance and texture of the modem.
Excellent protection performance
IP54 dust and water resistance, suitable for humid, dusty and other complex environments.
application scenarios:
Home entertainment: adapt to smart TV boxes, game consoles, etc., to enhance the beauty of home technology.
Commercial scenarios: integrated deployment of multimedia equipment in hotels, conference rooms, and educational institutions.
Industrial field: equipment protection in harsh environments such as factory monitoring systems and outdoor advertising machines.
Customized needs: exclusive shell solutions for corporate gifts and brand co-branded hardware devices.
4.Product Details
Profile mold opening:
Low mold cost and short cycle (7-15 days), suitable for large-volume orders.
Support special-shaped section design, tolerance control ±0.1mm.
CNC precision machining:
4-axis CNC machining, precise hole opening/grooving/tapping, accuracy up to ±0.05mm.
Surface flatness ≤0.02mm, ensuring seamless fit with internal components.
Anodizing:
Film thickness 5-25μm, optional matte/glossy effect, color support black, silver, gray, champagne gold and Pantone color card customization.
Passed 48-hour salt spray test, corrosion resistance level ≥ 8.
5.Product Qualification
Advanced equipment: 500-2000T extruder + 3-axis/4-axis/5-axis CNC, to ensure the molding accuracy of complex structures
Full process service: mold development → extrusion molding → finishing → surface treatment → quality inspection and packaging
Complete certification: RoHS, ISO9001, aluminum composition test report
Environmental certification:
RoHS certification (lead-free, cadmium-free and other harmful substances)
REACH (EU Chemical Safety Standards)
Quality Management System:
ISO 9001:2016/ISO 9001:2015 (production process quality control)
6.Deliver, Shipping And Serving
Through careful structural design, the internal layout is reasonable and the installation and removal of parts are convenient. In terms of manufacturing technology, according to the order quantity and precision requirements, suitable processes such as die casting, CNC processing, laser cutting and bending are selected.
Professional ODM & OEM manufacturer, with more than 20 years of precision processing experience, based on customer needs, providing a full range of customized services. 7-15 days of proofing cycle, 99% on-time delivery rate for mass production, and 3D drawing design support.
7.FAQ
How to choose between profile mold opening and CNC processing?
Profile mold opening is suitable for large-scale standardized production (>500 pieces) with lower cost; CNC is suitable for small batches or complex structures with higher flexibility.
How long does the delivery cycle take?
Profile mold production takes 7-15 days, mass production takes 15-20 days; CNC samples take 10 days, and mass production takes 25-30 days (expedited).
Is environmental certification provided?
Comply with RoHS and REACH standards, and SGS test reports can be provided.
Company Introduction
Our 5000㎡ workshop is equipped with hundreds of production equipment, including German Hammer five-axis CNC machining center (machining accuracy up to 0.002 MM), turning and milling composite CNC lathe, CNC lathe, milling machine, lathe, grinder, etc.; as well as more than a dozen various inspection equipment (including German Cai's three-dimensional, with inspection accuracy up to 0.001MM), and the machining capacity has reached the international advanced level. The Tengtu team has the most professional mold design and CNC machining knowledge. We will work closely with you during the prototyping, production, assembly, inspection, packaging and final delivery process to exceed your expectations.
Our team uses CNC machining to manufacture high-performance parts that support industries such as aerospace, automotive, military, medical, machinery, electronics, and communications. We are committed to innovation and manufacture and assemble important components with excellent precision, strict tolerances and high-quality materials. Over the past 11 years, Tengtu has established a high reputation for efficiency, quality, reliability and on-time delivery.