PRODUCTS

DongGuan TongToo Aluminum Products Co., Ltd. is a company specializing in aluminum alloy CNC precision machining, injection molding, mold development, and metal parts manufacturing. It has obtained ISO 9001 international certification and strictly implements the 6S management system. With the introduction of German imported equipment, its products are exported to more than 20 countries including Europe, America, and Southeast Asia, with an average annual delivery volume of more than 5 million pieces. With exquisite craftsmanship, fast response, and full-process quality inspection as the core, we provide customized ODM/OEM solutions for global customers and strive to become a trusted strategic partner in the field of international industrial manufacturing.

Product Introduction

This series of power tool housings are made of aviation-grade 6061-T6 aluminum alloy, and are integrated through a five-axis CNC precision machining center. They are designed for high-end power tools, industrial equipment, and outdoor equipment. Relying on the full-process CNC machining technology, it achieves ultra-high dimensional accuracy of ±0.05mm, perfectly balancing the requirements of lightweight and structural strength. It is an industrial-grade metal solution to replace traditional plastic housings.

Product Parameter

Product Name Aluminum Alloy Power Tool Housing

Product Material 6061/6063

Processing Technology: CNC Precision Machining

Surface Treatment: Anodizing/Hard Oxidation/Laser Engraving

Product Features: Modular structure, supports personalized opening, size, LOGO customization

Product Feature And Application

Military-grade structural strength

One-piece CNC processing technology eliminates welding weak areas and improves impact resistance by 300%

Internal reinforcement rib topology optimization design, passed 20,000 fatigue tests

Excellent heat dissipation performance

The thermal conductivity of aluminum alloy reaches 200W/m·K, effectively reducing the temperature rise of the motor

Integrated heat dissipation fins are customized and the temperature control efficiency is improved by 40%

Deep customization capability

Support ODM/OEM customization: from 3D scanning reverse → CAD modeling → rapid prototype proofing

Compatible with complex inner cavity structure/special-shaped holes/brand logo engraving

Precision processing technology

Multi-axis linkage CNC center realizes seamless processing of curved surfaces

Ra0.8μm mirror-level surface finish

Professional surface treatment

Hard anodizing (thickness 25-50μm optional)

Optional sandblasting oxidation/micro-arc oxidation/PTFE coating

Environmentally friendly and durable characteristics

100% recyclable aluminum alloy material

IP68 protection level (need to cooperate with sealing solution)

Application scenarios:

Power tool field

High torque angle grinder/electric drill housing

Lithium chain saw protective housing

Industrial impact wrench main frame

Automation equipment

Power motor housing

Servo motor housing customization

Instrument sealing housing

Special operation equipment

Explosion-proof power tool housing

Military-grade field operation equipment

Corrosion-resistant marine engineering equipment

Electrical field

Razor housing

Medical-grade purifier housing

Lamp housing

Speaker housing

Product Details

Redefine tool reliability with precision manufacturing - we provide full-process CNC intelligent manufacturing services from aluminum ingots to finished housings, and ensure that each product meets the stringent industrial standards through the digital process chain (CAD/CAM/CAE), helping tool manufacturers to achieve high-end product upgrades.

Product Qualification

Environmental certification:

RoHS certification (lead-free, cadmium-free and other hazardous substances)

REACH (EU chemical safety standards)

Quality management system:

ISO 9001:2016/ISO 9001:2015 (production process quality control)

Deliver, Shipping And Serving

Professional ODM & OEM manufacturer, with more than 20 years of precision machining experience, customer-oriented, providing a full range of customized services.

Standard packaging: copy paper + carton

Customized packaging: blister tray / pearl cotton + wooden box

Packing solution: pearl cotton + carton/wooden box.

FAQ

Q1: Why choose CNC machining instead of die casting?

A: CNC precision machining avoids the pore defects of die casting, and can achieve thinner wall thickness (minimum 1.2mm) and complex inner cavity structure, which is particularly suitable for small batch high-end customization needs.

Q2: How long does it take to customize an aluminum alloy shell?

A: The customization cycle depends on the complexity of the design, whether mold opening is required (such as extrusion mold / die casting mold), production quantity and surface treatment process. Usually:

CNC prototype proofing: 3-7 working days (providing 3D drawings).

Small batch customization (without mold): 7-15 working days (based on CNC processing).

Extrusion mold development involved: mold making time (usually 2-4 weeks) + production time.

Middle and large batch production: high efficiency after the mold/process is finalized. We provide quick response service and can communicate specific urgent needs.

Q3: What is the minimum order quantity (MOQ) for customization?

A: We understand the needs of customers at different stages (R&D, trial production, mass production). For non-standard customization:

CNC processing: usually supports small batch MOQ, even single piece proofing.

Shells that require extrusion molds: There will be a minimum order quantity requirement for production (to share the mold cost), and the specific quantity depends on the complexity and size of the profile section, which can be negotiated.

Q4: What do I need to provide to start customization?

A: The more detailed information you provide, the more accurate and efficient the customization will be. Ideally, please provide:

3D model files (STEP, IGS, X_T and other formats are best).

Clear 2D engineering drawings (marking key dimensions, tolerances, opening requirements, surface treatment, etc.).

Written technical requirements: including but not limited to material requirements, protection level (IPXX), heat dissipation requirements, EMC requirements, internal installation requirements (rail/copper column position), lock/hinge type, surface treatment color and process, certification requirements, etc.

If there is only a concept or sketch, our engineering team can provide design support and jointly optimize the solution.

Q5: What is the minimum order quantity (MOQ)?

A: Support small batch flexible production, CNC customization MOQ 50 pieces, die casting MOQ 1000 pieces.

Company Introduction

Our 5000㎡ workshop is equipped with hundreds of production equipment, including German Hammer five-axis CNC machining center (machining accuracy up to 0.002 MM), turning and milling composite CNC lathe, CNC lathe, milling machine, lathe, grinder, etc.; as well as more than a dozen various inspection equipment (including German Cai's three-dimensional, with inspection accuracy up to 0.001MM), and the machining capacity has reached the international advanced level. The Tengtu team has the most professional mold design and CNC machining knowledge. We will work closely with you during the prototyping, production, assembly, inspection, packaging and final delivery process to exceed your expectations.

Our team uses CNC machining to manufacture high-performance parts that support industries such as aerospace, automotive, military, medical, machinery, electronics, and communications. We are committed to innovation and manufacture and assemble important components with excellent precision, strict tolerances and high-quality materials. Over the past 11 years, Tengtu has established a high reputation for efficiency, quality, reliability and on-time delivery.